Skip to content 
Substation Welding Services
Aluminum Substation Welding Services
At Performance Aluminum Fabrication, we specialize in aluminum substation welding for high-voltage electrical infrastructure. Our certified team provides expert aluminum bus bar welding, grounding system welding, and field welding for aluminum bus bars. We handle everything from aluminum structure welding and rack fabrication to transformer support welding, delivering durable, code-compliant results. Our high-voltage aluminum welding services are trusted across Texas for industrial and utility projects. Whether you need aluminum electrical welding or full industrial aluminum welding services, we bring precision and reliability to every job. Contact us for expert aluminum welding that keeps your substation running strong.
Certified Welders & Compliance Standards
Our team includes AWS-certified aluminum welders with extensive experience in substation applications. We follow industry standards, including AWS D1.2, NESC, and OSHA safety protocols, to ensure quality and compliance. Every aluminum weld is inspected for structural integrity, conductivity, and long-term durability, which are essential for high-voltage electrical substation welding.
On-Site Field Welding Services
We offer reliable on-site aluminum field welding services to support prefabricated substation components. Our mobile welding teams are fully equipped for bus bar welding, aluminum rack assembly, and final grounding connections. With flexible scheduling and fast response, we help utility contractors complete substation projects safely, efficiently, and on time.
Location Coverage & Response Area
Performance Aluminum Fabrication proudly provides aluminum substation welding services across all of Houston, throughout Texas, and to clients nationwide. Whether your project is local or across state lines, our certified welding teams are equipped for rapid deployment. We bring expert on-site aluminum welding to utilities, contractors, and industrial sites—wherever precision and reliability are required..
Trusted Aluminum Welding for Substation Projects
At Performance Aluminum Fabrication, we provide end-to-end support for your aluminum substation welding needs in Houston, Texas, and surrounding areas. From reviewing technical specs to coordinating on-site welding schedules, our team works closely with contractors and engineers to keep your project running smoothly, on time, on budget, and built to utility-grade standards.
Typical Substation Welding Services Project Uses
- Bus bar welding
- Grounding systems
- Structural supports
- Transformer brackets
- Conduit trays
- Aluminum enclosures
The cost typically ranges from $100 to $200 per hour, depending on project complexity, location, and welding method. Field welding or high-voltage work may increase the rate.
Yes, aluminum bus bars can be welded on-site using certified mobile welding teams equipped with MIG or TIG machines. This is common for final field connections.
Performance Aluminum Fabrication offers on-site aluminum substation welding throughout Houston, all of Texas, and nationwide, serving utilities and industrial contractors.
Performance Aluminum Fabrication is a top choice in Texas for certified aluminum substation welding, trusted for precision, safety, and fast field service.
TIG (GTAW) and MIG (GMAW) welding are commonly used. TIG offers clean, low-resistance welds ideal for bus bar connections in high-voltage substations.
Yes. Substation projects typically require AWS-certified aluminum welders to meet utility-grade standards and ensure electrical and structural integrity.
Aluminum is lighter and more challenging to weld due to oxidation. Copper has higher conductivity but requires more heat. Each needs specialized welding methods.
Aluminum welding is used for bus bars, racks, grounding systems, and structural supports, providing lightweight, corrosion-resistant solutions in high-voltage environments.
Yes, aluminum ground grids can be welded on-site using certified welders and field-ready equipment, ensuring safe, conductive grounding in substation installations.